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03 Cylinder Crankcase and Crank Assembly - OM616

Crankcase

• 03-008 - Assessment of cylinder bores
• 03-010 - Engine ventilation - Functional description
• 03-015 - Refacing crankcase parting surface
• 03-020 - Renewing, boring and honing cylinder liners
• 03-030 - Removal and insertion of steel balls for main oil galleries
• 03-040 - Replacement of core hole caps in crankcase

Intermediate flange

• 03-110 - Measurement of cylinder bores

Oil pan

• 03-210 - Removal and installation of oil pan assembly

Crankshaft, connecting rods and pistons

• 03-310 - Checking, replacement and tightening of big-end clamp bolts
• 03-313 - Reconditioning and squaring connecting rods
• 03-316 - Removal and installation of piston
• 03-318 - Checking and reconditioning crankshaft
• 03-320 - Refitting crankshaft bearings
• 03-324 - Replacement of front radial seal on crankshaft
• 03-327 - Replacement of aft radial seal on crankshaft
• 03-330 - Removal and installation of deep-groove ball bearing and locking ring in crankshaft
• 03-340 - Removal and installation of pulley, vibration damper and balance plate
• 03-344 - Balancing balance plate statically
• 03-345 - Checking and correcting adjustment of TDC transmitter adjusting slide
• 03-350 - Removal and installation of crankshaft sprocket

Flywheel driven plate and ring gear

• 03-410 - Removal and installation of flywheel and driven plate
• 03-420 - Refacing flywheel
• 03-430 - Adjustment of flywheel ring gear
• 03-440 - Balancing flywheel statically
• 03-450 - Notes on overall balancing of engine 617  

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